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Microspheres GP-800

GP-800 Grey Ceramic Microspheres are extra-coarse, ultra-high-strength alumino-silicate ceramic microspheres engineered for heavy-duty construction applications operating under high mechanical loads, thick sections, and aggressive service conditions. GP-800 represents the most robust grade within the GP construction range, designed for maximum volume build, structural reinforcement, and long-term dimensional stability.

In construction systems, GP-800 functions as a rigid ceramic micro-aggregate, improving compressive strength, crack resistance, and load transfer in thick cementitious sections such as structural grouts, industrial floors, heavy repair mortars, and mass-fill systems, where fine fillers alone are insufficient.

General Characteristics

Synonyms

Ceramic microspheres, Cenospheres, Solid alumino-silicate microspheres

Chemical family / description

Naturally derived hollow alumino-silicate ceramic spheres (lightweight inorganic filler)

Molecular weight

Not applicable (mineral mixture)

Appearance

Light to dark grey color powder

Particle shape

 Spherical

Specific Gravity

2.25-2.40 gm/cc

CAS No.

12141-46-7

EC / EINECS

Not single-substance (varies by source / classification)

HS Code.

2621.90.00

UN / Transport

Not regulated (non-hazardous inorganic powder)

Applications in Construction

Heavy-Duty Repair Mortars & Structural Fills

Structural repair mortars
Deep patch repairs and mass-fill systems
Load-bearing repair applications

Grouts & Foundations

Heavy-duty non-shrink grouts
Base-plate and machine foundation grouts
Structural void filling and anchoring

Industrial Flooring & Thick Screeds

Heavy-duty industrial flooring systems
Thick cementitious screeds
High-load warehouse and plant floors

Concrete Overlays & Structural Toppings

Thick overlays and toppings
Polymer-modified structural layers
Wear-resistant surface build-ups

Cementitious Protective Systems

Protective cementitious linings
Barrier coatings for industrial structures
Impact- and abrasion-resistant cement systems

Properties

Property Typical Value
Chemical Composition Alumino-Silicate Ceramic
Color Grey
Particle Morphology Spherical
Structure Rigid / Ultra-High Strength
Median Particle Size (D50) Extra-coarse grade
True Density ~2.2 g/cc
Bulk Density ~1.1 – 1.4 g/cc
Crush Strength Very high (structural grade)
Mohs Hardness ~6 – 7
pH (slurry) Neutral to mildly alkaline
Thermal Stability > 1,000 °C
Form Free-flowing powder

Benefits

Maximum load-bearing capability

Extra-coarse, high-strength ceramic spheres enhance compressive strength and structural performance in demanding applications.

Excellent performance in thick sections

Supports large thickness build without excessive shrinkage or cracking.

Superior dimensional stability

Rigid ceramic micro-aggregate reduces deformation under mechanical and thermal stress.

High abrasion and impact resistance

Improves durability of floors, grouts, and overlays exposed to heavy traffic and mechanical wear.

Improved load distribution

Spherical geometry helps distribute stresses more uniformly within the cementitious matrix.

Durability in harsh construction environments

Inert ceramic chemistry resists moisture, alkalis, and construction chemicals over long service life.

Safety and Hazards

GP-200 Grey Ceramic Microspheres are inorganic, non-toxic, and chemically inert under normal construction material handling conditions.

Non-flammable and non-reactive

Does not emit hazardous fumes

Dust generation should be minimized

Recommended PPE

Safety goggles
Gloves
Dust mask or respirator in dusty environments

Refer to the Safety Data Sheet (SDS) for detailed handling and occupational safety guidance.

Storage

Store in a dry, cool, and well-ventilated area

Protect from moisture and humidity

Keep bags tightly sealed after opening

Avoid mechanical damage to packaging

Proper storage ensures product flowability and consistent performance.

Packaging Information

Standard Packing

25 kg HDPE-lined paper bags
1 ton Jumbo / bulk bags

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