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GP Series – GP200 Grey Ceramic Microspheres

GP200 Grey Ceramic Microspheres are high-strength, fine particle ceramic microspheres manufactured from alumino-silicate ceramic compositions, designed for applications where mechanical integrity, dimensional stability, and durability are critical. 

Unlike lightweight hollow grades used primarily for density reduction, GP200 is engineered to deliver higher compressive strength and abrasion resistance, making it suitable for structural, protective, and load-bearing formulations. The grey coloration and controlled particle size distribution make GP200 particularly effective in industrial coatings, oil & gas systems, construction materials, and composite formulations, where performance outweighs aesthetic whiteness.

General Characteristics

Synonyms

Ceramic Microspheres, Aluminosilicate Microspheres, Ceramic microballoons

CAS No.

93924-19-7 

EINECS No.

300-212-6 

HS Code

2621.90.0000

UN / Transport

Not regulated as Dangerous Goods 

Form

Free-flowing powder 

Density

1.12-1.15

Heat compatibility

Ceramic microspheres are high-heat stable upto 1200–1400 °C 

Applications

High-Solids Industrial Coatings Filler

Improves packing efficiency and film build in epoxy/PU/acrylic industrial coatings, enabling higher solids with controlled viscosity and robust mechanical performance.

Anti-Corrosion & Marine Coatings Reinforcement

Enhances abrasion resistance and coating integrity in protective primers/topcoats, supporting tougher films and improved durability in harsh service environments.

Industrial Flooring & Heavy-Duty Toppings

Acts as a rigid ceramic microfiller in epoxy/PU floors and screeds to improve wear resistance, compressive strength, and long-term surface durability.

Cementitious Repair Mortars & Grouts

Provides micro-reinforcement and dimensional stability in repair systems, helping reduce cracking and improving mechanical strength under load.

Oil & Gas Cementing / Wellbore Strengthening

Suitable for mechanically demanding cementing and strengthening formulations where particle integrity and stability are required under pressure and temperature.

Thermoset Composites (Epoxy / Polyester / Vinyl Ester)

Improves stiffness and dimensional stability in composite matrices, supporting better mechanical performance and processability versus irregular mineral fillers.

Foundry & Refractory Coatings

Improves thermal stability, erosion resistance, and surface integrity in refractory and foundry coatings exposed to high temperatures and molten metals.

Tooling, Mold & Die Coatings

Enhances wear resistance and surface hardness in mold and die coatings, helping reduce metal pick-up, surface damage, and maintenance frequency.

Adhesives & Structural Sealants

Acts as a rigid microfiller to improve mechanical strength, gap stability, and creep resistance in epoxy and PU-based structural bonding systems.

Polymer-Modified Concrete & Overlays

Improves load-bearing capacity and abrasion resistance in polymer-modified concrete, overlays, and industrial repair layers.

Automotive & Heavy Engineering Coatings

Used in underbody, chassis, and component coatings to enhance durability, stone-chip resistance, and long-term mechanical stability.

Wear-Resistant Linings & Protective Barriers

Incorporated into protective linings for chutes, hoppers, and material-handling equipment to improve resistance to abrasion and mechanical wear.

PropertyTypical Value
Chemical CompositionAlumino-Silicate Ceramic
ColorGrey light to dark
Particle MorphologySpherical
StructureDense / High-Strength
Median Particle Size (D50)7 µm
True Density~2.6 – 2.8 g/cc
Bulk Density~1.3 – 1.6 g/cc
Crush Strength60,000 psi
Mohs Hardness~6 – 7
pH (slurry)Neutral to mildly alkaline
Thermal Stability> 1,000 °C
FormFree-flowing powder

Benefits

Effective density reduction

Coarse, spherical ceramic particles enable lightweight formulations while maintaining structural integrity, ideal for thick and high-volume systems.

High build capability

Supports rapid thickness build in coatings, mortars, and flooring systems without excessive viscosity increase or sagging.

Improved dimensional stability

Rigid ceramic structure helps minimize shrinkage, cracking, and deformation in thick-section and load-bearing applications.

Enhanced compressive and impact resistance

High-strength ceramic shells contribute to improved mechanical performance under static and dynamic loads.

Efficient particle packing

Spherical morphology improves packing efficiency, reducing segregation and improving uniformity in coarse-filled systems.

Thermal and chemical resistance

Stable at elevated temperatures and resistant to acids, alkalis, and hydrocarbons, making it suitable for harsh industrial and oilfield environments.

Non-combustible and inert

Inorganic ceramic composition ensures fire safety and long-term stability without chemical interaction with binders.

Cost-performance optimization

Allows partial replacement of heavier mineral fillers and aggregates while achieving required strength and volume, improving overall formulation economics.

Safety & Hazards – SURFLON S-386

GP200 Grey Ceramic Microspheres are inorganic, non-toxic, and chemically inert under normal handling conditions

Non-flammable and non-reactive
Does not emit hazardous fumes
Dust generation should be minimized

Recommended PPE

Safety goggles
Gloves
Dust mask or respirator in dusty environments

Refer to the Safety Data Sheet (SDS) for detailed handling and occupational safety guidance.

Storage & Handling Guidelines

Store in a dry, cool, and well-ventilated area

Protect from moisture and humidity

Keep bags tightly sealed after opening

Avoid mechanical damage to packaging

Proper storage ensures long-term performance consistency.

Packaging Information

Standard Packing

25 kg HDPE-lined paper bags

Optional Packing

Jumbo / bulk bags

WP-210 White Ceramic Microspheres consist of thick-walled, hollow microspherical particles of alkali alumino-silicate ceramic
GP200 Grey Ceramic Microspheres are high-strength, fine particle ceramic microspheres manufactured from alumino-silicate
GP-400 Grey Ceramic Microspheres are medium-fine, high-strength alumino-silicate ceramic microspheres engineered
GP-600 Grey Ceramic Microspheres are coarse-grade, high-strength alumino-silicate ceramic microspheres engineered
GP-800 Grey Ceramic Microspheres are extra-coarse, ultra-high-strength alumino-silicate ceramic microspheres engineered